Waste waste waste ! In today?s world every one generates something and that is waste . Every country?s problem is waste .The waste is using by many countries wisely. In India , initiative started to utilize waste in big way more or less in every state.
In Gujarat such projects were started 50 cities to generate power from waste. In Maharatra around 47 such projects are in process. The solid waste generated at domestic level is the single largest component of all wastes generated in our country. A number of research studies have shown that somewhere 300 to 600 gm of solid waste is generated per person per day in our country.
Eventually, Municipalities everywhere face the problems of waste collection, processing and disposal or treatment of voluminous solid waste produced by the cities. Moreover, the rains and humidity on the garbage promotes the bacterial multiplication and enhances the spread of infectious diseases. Due to their rich organic contents , the solid waste can be a good resource to produce manure & energy. It has been estimated that about 70 MW equivalent power could be generated from urban & municipal waste alone. This potential is likely to increase further with our economic growth.
In order to recover energy from municipal solid waste (MSW) and liquid waste (MLW) , Gujarat Energy Development Agency (GEDA) Vadodara , had carried out the Prefeasibility
Studies in total seven cities ( i.e. Ahmedabad , Bhavnagar , Vadodara , Rajkot , Bhuj , Bharuch & Valsad ) under ?National Programme on ?Energy Recovery From Urban, Municipal & Industrial Wastes? launched by Ministry of Non Conventional Energy Sources (MNES) Govt. of India.
GEDA has implemented two project under MNES Waste to Energy (WTE) scheme
Energy ?National policy on Energy Recovery from Urban , Municipal & industrial
Wastes? and one project has been recently sanctioned to SMC by MNES . The details of
respective projects is here as under :
1) 2.0 MW capacity Bio-gas based Power Generation Project at M/S
Kanoria Chemicals Industries Ltd. , Ankleshwar.
This project was commissioned during November (5.11.98 ) 1997-98 financial
year under MNES capital investment subsidy scheme on WTE projects.
The distillery having capacity of 55KLPD is generating about 675 M3/day spent
wash per day . this spent wash is being treated in 2no. Anaerobic Digesters for
Bio-methanation. Approximately 21000 to 24000 nm3 /day Bio-gas (containing
60 – 62 % Methane) is produced daily. The produced gas is further treated for
H2S removal and clean gas is supplied to 2MW Power Plant consisting of 2 no.
generators of 1.003 MW each. The Power plant is connected to existing
Electrical Power Supply System.
In order to have maximum benefits the Waste Heat Recovery System ( W.H.R.U.)
has also been installed and about 1700 Kg/hr (at 10Kg/Cm2 pressure ) steam
generation takes place daily.
Further , The biological sludge /slurry from distillery ETP is piped to ETP sludge
receiving tank and after de watering mixing with press mud is transformed into
Bio-Compost Windrows for 30-45 days to get Bio-Fertiliser.
The Power plant is working since on average 68.5 to 72.3 PLF having average
monthly generation of 1005000 units.
2) Industrial Waste based 4800nm3/day capacity Bio-methanation
Project at M/s Anil Starch Products Ltd., Ahmedabad.
An Up Flow Anaerobic Sludge Blanket technology reactor (UASB) having total
bio-gas generation capacity of 4800 nm3/day has been installed at M/s Anil
Starch Products Ltd. Under Waste to Energy project related interest subsidy
scheme of MNES for WTE projects during financial year 2000-2001.
The project was initially completed & commissioned in April?2001, however gas
generation was not up to the mark because of various teething problems , it
picked up during month of August? 2001 when it reached to its design level .
On average about 4300- 4400 nm3/day bio-gas generation is taking place
which is used in the boilers.
Having this bio-gas unit monthly savings of about Rs. 7.40 lacs ( earlier used to
be incurred on coal electricity & lime for starch waste treatment ) on average
is achieved by M/s ASPL .
3) Bio-gas based 0. 5 MW capacity Power Plant at Sewage
Treatment Plant – ANJANA site , Surat Municipal Corporation,
Surat.
MNES has sanctioned 0.5 MW capacity bio-gas based power generation Project
under UNDP/GEF assisted Project on ?Development of High Rate Biomethanation
Processes for Reducing Green House Gases Emmission? . The
project was sanctioned by MNES to SMC at the total outlay of Rs. 161.955 lacs
on 50% cost sharing basis by MNES. vide its sanctioned no. PMC/182-97/ SMC
dated 21st July, 2002.
To monitor the implementation of the project a Project Implementation
Committee (PIC) has been constituted comprising of representatives of SMC,
GEDA & MNES .
4) Industrial effluent based based 5500 nm3/day capacity Biomethanation
Project at M/s Riddhi Siddhi Gluco Biols Ltd.,
Viramgam , Ahmedabad.
MNRE sanctioned a 5500 nm3 /day capacity bio-methanation project in year
2007-08. The project has been completed & commissioned in February?2008. The
UASB reactor designed for 5500 nm3 is working on 90 % efficieny. The COD
reduction is seen about more than 95%. On average 6100 nm3 gas is daily
generated and used in the coal fired boiler , resulting to coal saving /day about 5.0
Ton .
5) Bio-gas based 0. 975 MW capacity Power Plant at Ms. Sayaji
Industries , Maize Products , Ahemedabad.
About 14000 nm3/day biogas is generated in the Industry as result of Biomethanationo
of Industrial waste through existing UASB reactors. Approx. 20-
25% biogas quantity was being used for running their drier for gluten product and
remaining biogas was flared. Based on surplus biogas (approx.12000nm3/day)
1MW capacity biogas based power plant was sanctioned by MNRE under its
Biogas to Power head. The project commissioned in June?2009.
6) Industrial effluent based based 12000 nm3/day capacity Biomethanation
Project at M/s Riddhi Siddhi Gluco Biols Ltd.,
Viramgam , Ahmedabad.
The project has been sanctioned by MNRE under its programme on Energy
Recovery from Industrial & Commercial effluent /waste. Basic objective of
objective was to support their Coal based Co-gen power plant. The project has
been commissioned in Jan?2010 and approximately 700-720 Ton coal (worth of Rs. 21.60 lacs) is saved monthly by means of biogas supply to coal fired boilers
8 Comments
Great idea..!!
Posted 16-12-2013 20:42
Informative & interesting report.
Posted 13-12-2013 01:22
@Rajashree Wow that's a great plan! After visiting such plants, please share the story with us too :D
Posted 31-10-2013 16:25
Thanks Eco Generation team and Christy , nice to get your comments . Locally few actions are on proses on waste management , we may visit such plant to understand the proses better.
Posted 30-10-2013 22:51
Thanks Anwari . Thanks for our comments.
Posted 30-10-2013 22:47
This is really informative and interesting :D!!
Thank you for this great article!
Posted 30-10-2013 16:06
It's been a long time Rajasharee! It's good to read your article again :)
Posted 30-10-2013 15:28
great article, thanks for sharing...
Posted 30-10-2013 14:33